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02-19-2011, 11:53 PM
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#1
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Junior Member
Join Date: Apr 2010
Location: South Dakota
Posts: 29
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Homemade Testing Tools
Alright members, time to whip out those homemade troubleshooting tools. Seems that there is always something on our mind at the end of the day that we should make to make things that day 'so much' easier. Share with us tools you have made that have made troublshooting a breeze or tools/equipment on the market that not many people know about. Share your insight, Lighting, ballast work, motors, motor controls etc. lets hear it!
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02-19-2011, 11:57 PM
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#2
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Senior Member
Join Date: May 2009
Location: Depoe Bay, Oregon
Posts: 9,894
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Quote:
Originally Posted by DRofElectricity
Alright members, time to whip out those homemade troubleshooting tools. Seems that there is always something on our mind at the end of the day that we should make to make things that day 'so much' easier. Share with us tools you have made that have made troublshooting a breeze or tools/equipment on the market that not many people know about. Share your insight, Lighting, ballast work, motors, motor controls etc. lets hear it!
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I rigged up a couple of miscellaneous adapters (various twist-loks, screw shell things, etc.) with a 15A 125V female cord end so I can plug my circuit tracer into all sorts of circuits.
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- Eric
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02-19-2011, 11:58 PM
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#3
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Chief Electron Relocator
Join Date: Sep 2007
Location: Cornpatch USA
Posts: 31,232
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__________________
In winter, why do we try to keep the house as warm as it was in summer when we complained about the heat?
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02-20-2011, 12:21 AM
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#4
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Senior Member
Join Date: Nov 2010
Location: Australia
Posts: 394
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The Following User Says Thank You to Frank Mc For This Useful Post:
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02-20-2011, 12:22 AM
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#5
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Senior Member
Join Date: May 2009
Location: Depoe Bay, Oregon
Posts: 9,894
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Quote:
Originally Posted by Frank Mc
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I dig the 4-20 mA generator gizmo! That is rad.
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- Eric
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02-20-2011, 12:42 AM
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#6
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Senior Member
Join Date: Nov 2010
Location: Australia
Posts: 394
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Quote:
Originally Posted by erics37
I dig the 4-20 mA generator gizmo! That is rad. 
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Hi Eric
It was quite an easy project to build so long as you can read basic electronic circuits....
I got the basic schematic of the net...
http://www.piclist.com/techref/microchip/aout.htm
Added a serial LCD using the Sparkfun serial adaptor board
http://www.sparkfun.com/products/258
Then added a pic micro on some breadboard and wrote some code (in ladder logic)....
http://www.cq.cx/ladder.pl
HTH
Frank
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02-20-2011, 03:43 AM
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#7
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Member
Join Date: Mar 2010
Location: colorado
Posts: 97
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Quote:
Originally Posted by 480sparky
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Where can I buy the flasher insert?
Nevermind, google found it.
Last edited by zoltan; 02-20-2011 at 03:49 AM.
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02-20-2011, 06:03 AM
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#8
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Senior Member
Join Date: Aug 2009
Location: florida
Posts: 1,044
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Color code feeders easy
I like making tools for the electrical trade . I dont sell these anymore and iam not in bussiness so this is not a sales pitch Jencore has been gone a long time ago !
Last edited by piperunner; 02-20-2011 at 06:40 AM.
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02-20-2011, 07:49 AM
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#9
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Tabihu Juhar
Join Date: Aug 2008
Location: NY
Posts: 3,139
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"Homemade" and "testing tools" sounds like "bad idea"
I don't even make test leads........
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"To live outside the Law, you must be honest"~B.Dylan
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The Following User Says Thank You to 76nemo For This Useful Post:
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02-20-2011, 08:07 AM
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#10
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Senior Member
Join Date: Nov 2010
Location: New England
Posts: 23,749
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I have used a battery like this ....
... with a bell like this taped onto it ...
.. with a set of 6' leads wired to it with alligator clips ...
... as a loud kick ass continuity tester.
I have also set it up from ground to fire alarm conductors while the sheetrockers were doing their thing so if they ground faulted a conductor I would know. No ground faults happened while I had it set up but I still think it is not a bad idea.
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02-20-2011, 09:10 AM
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#11
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Chief Electron Relocator
Join Date: Sep 2007
Location: Cornpatch USA
Posts: 31,232
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Quote:
Originally Posted by zoltan
Where can I buy the flasher insert?
Nevermind, google found it.
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Google is our friend!
__________________
In winter, why do we try to keep the house as warm as it was in summer when we complained about the heat?
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02-20-2011, 11:11 AM
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#12
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Junior Member
Join Date: Apr 2010
Location: South Dakota
Posts: 29
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Anybody know where you can find a electrical diagram of a phase/motor rotation meter?
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02-20-2011, 11:29 AM
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#13
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Senior Member
Join Date: Mar 2008
Location: Toronto, Canada
Posts: 1,521
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Quote:
Originally Posted by DRofElectricity
Anybody know where you can find a electrical diagram of a phase/motor rotation meter?
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I always wanted to make one of those, but then thought about using it on 600 volts...probably a bad idea. A schematic would be cool though! Anyone?
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02-20-2011, 11:38 AM
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#14
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Senior Member
Join Date: Aug 2009
Location: florida
Posts: 1,044
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3 phase rotation tester simple circuit
Quote:
Originally Posted by DRofElectricity
Anybody know where you can find a electrical diagram of a phase/motor rotation meter?
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This is as simple as it gets but today you would use leds with a circuit a little logic and a few devices and you have it .
This ones a old time logic with a few parts and home bru stuff
Last edited by piperunner; 02-20-2011 at 12:24 PM.
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02-20-2011, 12:59 PM
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#15
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Senior Member
Join Date: Nov 2008
Location: east coast
Posts: 836
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I have made 2 wire sorters and several continuity testers over the years. The wire sorters one will do 10 wires and the other will do 20 wires.
Basically a voltage divider made up of several precision resistors all of the same value and a lead coming off between each of the resistors.
Ground the common end of the voltage divider and connect the other leads in numerical sequence. Take a DMM to the opposite end connect one DMM lead to ground and begin sorting . The wire with 1000 Ohms is wire 1 2000 Ohms is wire 2 and so on.
__________________
Electrician licensing without continuing education is just another form of TAXATION
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The Following User Says Thank You to Lone Crapshooter For This Useful Post:
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02-20-2011, 01:25 PM
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#16
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Senior Member
Join Date: Aug 2009
Location: florida
Posts: 1,044
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Quote:
Originally Posted by Lone Crapshooter
I have made 2 wire sorters and several continuity testers over the years. The wire sorters one will do 10 wires and the other will do 20 wires.
Basically a voltage divider made up of several precision resistors all of the same value and a lead coming off between each of the resistors.
Ground the common end of the voltage divider and connect the other leads in numerical sequence. Take a DMM to the opposite end connect one DMM lead to ground and begin sorting . The wire with 1000 Ohms is wire 1 2000 Ohms is wire 2 and so on.
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We made a tester a few years back it kinda uses just simple diodes nothing else each diode must series via the next you must test number one wire thur diode one this loops thur to wire two which now flows thur next diode and next wire three each diode is in series with each wire you can test 150 wires if you like if you dont match the correct input to output polarity wise on your diode your not going to get a led to lite up test stops and your now hunting for the next match .
We mostly used it for multi numbered control wires to help with lost numbers or incorrectly number stuff .
Lots of fun making testers and using them out in the field but with microchips today this stuff is kinda out of date .
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04-25-2012, 02:26 PM
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#17
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Member
Join Date: Apr 2012
Location: va
Posts: 50
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Frank MC,
Where did you get the meter housing?
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11-23-2012, 06:27 PM
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#18
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Official Maine-iac
Join Date: May 2010
Location: Portland
Posts: 9,375
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Was digging through a box of old tools today and found this one-hit-wonder I built back when I was an apprentice to verify faulty GFCIs. I thought I threw it out or lost it years ago.
You select your current in mA with the red knob, then you lift the missile launcher switch and push the test button and it creates a ground fault at that value, so you could find out how far away from nominal your GFCI was tripping.
It's a shame, I don't even think I even used it but about a dozen times before it got put away.
-John
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The Following User Says Thank You to Big John For This Useful Post:
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12-01-2012, 10:04 PM
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#19
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Member
Join Date: Jul 2008
Location: Edmonton, Alberta
Posts: 76
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Do you have a schematic for the point to point tester? Would be able to be set up for 30 conductors?
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12-01-2012, 10:10 PM
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#20
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Senior Member
Join Date: Jun 2012
Location: Upstate NY
Posts: 234
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Light bulb, pig tail, in series across the short. Of course with an extension cord in sight while using it. Am I showing my age? Carter system anyone?
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