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Old 09-03-2008, 06:59 PM   #1
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Default mast drilling tool

Has anyone ever seen or know where i can get my hands on a jig that you fasten to the wall on the exterior of a house to drill a 2-1/2" hole throught the overhang and roof to install a 2" rigid pipe for a service mast?

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Old 09-03-2008, 07:07 PM   #2
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I made a special hole saw for just such a prupose.

24" piece of 2½" IMC with a hole saw welded to one end, and a short piece of ½" hex stock welded to the other.





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Old 09-03-2008, 07:16 PM   #3
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Is the hole just above the hole saw there so you can change out your pilot bit? My first though was "how do you change the pilot bit" then I noticed the hole. That is a great idea 480!!
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Old 09-03-2008, 07:19 PM   #4
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Is the hole just above the hole saw there so you can change out your pilot bit? My first though was "how do you change the pilot bit" then I noticed the hole. That is a great idea 480!!
Yes, I notched the hole in the end of the IMC before welding on the hole saw just for changing the pilot bit.

Makes drilling masts super easy, and looks good when done....

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Old 09-03-2008, 07:32 PM   #5
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Good work, looks nice!!
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Old 09-03-2008, 08:15 PM   #6
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Some times you can get it done with a really long 1/4" pilot bit.
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Old 09-03-2008, 08:25 PM   #7
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I use a laser plumb bob sitting right on the meter hub. Then drill through each layer with a hole saw with an extra long pilot bit.
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Old 09-03-2008, 08:33 PM   #8
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that is a gread idea 480 sparky. i sure will buy one of those if they were for sale
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Old 09-03-2008, 09:29 PM   #9
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Ever get the first hole in the soffit done and then above it is a roof rafter?
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Old 09-03-2008, 09:57 PM   #10
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Quote:
Originally Posted by 480sparky View Post
I made a special hole saw for just such a prupose.

24" piece of 2½" IMC with a hole saw welded to one end, and a short piece of ½" hex stock welded to the other.






That my friend has to be the single most usable jig/tool I have seen in this forum.
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Old 09-03-2008, 11:30 PM   #11
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That my friend has to be the single most usable jig/tool I have seen in this forum.
It seems like it would be unwieldy to use though. With that much spinning mass does it get kind of hard to control sometimes?
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Old 09-04-2008, 12:23 AM   #12
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What is wrong with this? http://www.westerntool.com/product.htm?pid=421259
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Old 09-04-2008, 05:56 AM   #13
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The difference with just a plain extension is the center can be off almost the entire diameter of the soffit hole and you wouldn't realize this til you tried to slide your mast through. I have seen many masts that are crooked a shell just observing driving around. With the jig you have a solid point of refference. Using it with a right angle drill, I don't think it would be very hard to control.
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Old 09-04-2008, 09:21 AM   #14
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It seems like it would be unwieldy to use though. With that much spinning mass does it get kind of hard to control sometimes?
Not really. It's 'held in place' by the first hole I drilled in the soffit, using a standard hole saw.
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Old 09-04-2008, 12:00 PM   #15
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480:

When will you get this through your head send me you great ideas before posting it. We will market it and you'll get a percentage of the profits* in lieu of posting the pic of this and having Greenlee steal it.

Would .25% work for you????????????
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Old 09-04-2008, 03:20 PM   #16
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...Would .25% work for you????????????

I wanna check. Is that 25%, or 0.25%?
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Old 09-04-2008, 05:36 PM   #17
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Default better idea

My old boss who was retired from libby glass in toledo OH must have made his but it looked like it came from a major tool maker i have it in my head and if anyone wants to have it mfg i would be happy to tell you how to make it
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Old 09-04-2008, 06:04 PM   #18
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POINT 25%=.25=dot25% or 1/4 of a percent GENEROUS huh?
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Old 09-04-2008, 06:26 PM   #19
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POINT 25%=.25=dot25% or 1/4 of a percent GENEROUS huh?
I'll shop around until I find someone who pays 0.26%.....
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Old 09-04-2008, 06:57 PM   #20
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Thanks you have a good idea, I want to Steal (I MEAN MARKET IT) and this is the response I get.
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