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Old 01-21-2011, 07:45 PM   #1
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Default Arc Flash

Does a panel containing starters, both forward and reverse, for 2 75 HP motors need arc flash labeling? I believe it does but am not sure. The reason I ask is at work there are 2 such panels and the plant workers/supervisors continuously open them and leave them open because, "The blue buttons need to be reset." The blue buttons are the overloads which i still say do not trip as often as they say if ever. I close the panels when I see it but would like a very strong reason to keep them from opening them at all.

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Old 01-21-2011, 07:54 PM   #2
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Originally Posted by pudge565 View Post
Does a panel containing starters, both forward and reverse, for 2 75 HP motors need arc flash labeling? I believe it does but am not sure. The reason I ask is at work there are 2 such panels and the plant workers/supervisors continuously open them and leave them open because, "The blue buttons need to be reset." The blue buttons are the overloads which i still say do not trip as often as they say if ever. I close the panels when I see it but would like a very strong reason to keep them from opening them at all.
See 110.16 of the 2011 NEC,also 110.27

NFPA 70 E...http://www.eswpco.com/


Last edited by HARRY304E; 01-21-2011 at 08:02 PM.
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Old 01-22-2011, 12:39 AM   #3
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I'd say you should find the reason for the OL trips and maybe consider putting on front mounted reset buttons.

just my $.02
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Old 01-22-2011, 07:26 AM   #4
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Originally Posted by pudge565 View Post
Does a panel containing starters, both forward and reverse, for 2 75 HP motors need arc flash labeling? I believe it does but am not sure. The reason I ask is at work there are 2 such panels and the plant workers/supervisors continuously open them and leave them open because, "The blue buttons need to be reset." The blue buttons are the overloads which i still say do not trip as often as they say if ever. I close the panels when I see it but would like a very strong reason to keep them from opening them at all.
I would pose the question "would you leave the panel open if OSHA was visiting?"
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Old 01-22-2011, 12:24 PM   #5
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I would pose the question "would you leave the panel open if OSHA was visiting?"
Well said.
I'll use that line next time I find staff members resetting the gear.
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Old 01-22-2011, 09:23 PM   #6
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See 110.16 of the 2011 NEC,also 110.27

NFPA 70 E...http://www.eswpco.com/
Thank you I will look into them. Our safety manager is suppose to be doing the calculations but is dragging his feet.

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I'd say you should find the reason for the OL trips and maybe consider putting on front mounted reset buttons.

just my $.02
Well I know why they trip. Because the operators have no idea how to run the machine. These two motors run a shredder for medical waste. Between the motor and the gearbox there is a clutch to prevent the motor from locking up during a jam up the clutch will kick out and throw a speed sensor fault. The problem is that the operators will continue to just reset the machine even under a jam condition and hence they trip.

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I would pose the question "would you leave the panel open if OSHA was visiting?"
That may be a good idea as well.
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Old 01-22-2011, 11:58 PM   #7
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I woudn't put an arc flash warning on something that didn't have an arc flash hazard.

Give us voltage. If 120, dun worry about arc flash.

Last edited by kaboler; 01-22-2011 at 11:59 PM. Reason: adding a line
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Old 01-23-2011, 12:29 AM   #8
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I woudn't put an arc flash warning on something that didn't have an arc flash hazard.

Give us voltage. If 120, dun worry about arc flash.
Whoops I forgot to include that in my first post. It is 480 VAC. Two 75HP motors with one each forward and reverse starters.
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Old 01-23-2011, 12:52 AM   #9
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Well I know why they trip. Because the operators have no idea how to run the machine. These two motors run a shredder for medical waste. Between the motor and the gearbox there is a clutch to prevent the motor from locking up during a jam up the clutch will kick out and throw a speed sensor fault. The problem is that the operators will continue to just reset the machine even
Maybe they should start docking their paychecks to cover repair costs until they start realizing what's up
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Old 01-23-2011, 12:57 AM   #10
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Maybe they should start docking their paychecks to cover repair costs until they start realizing what's up
Depends where that money is going.
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Old 01-23-2011, 07:23 PM   #11
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Wouldn't this come under something like "Access to authorized persons only"?
Authorized being, has had training and understands safety.
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Old 01-23-2011, 08:19 PM   #12
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75 hp is a good sized starter. I think its absolutely ridiculous to leave the enclosures open. I think someone would be in big trouble if an injury occured. It doesn't sound like you have many competent co workers or management.
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Old 01-24-2011, 09:04 AM   #13
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some overloads have automatic reset, this may solve the problem
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Old 01-24-2011, 08:20 PM   #14
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75 hp is a good sized starter. I think its absolutely ridiculous to leave the enclosures open. I think someone would be in big trouble if an injury occured. It doesn't sound like you have many competent co workers or management.
Well most of them speak very little English if you catch my drift.

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some overloads have automatic reset, this may solve the problem
Does Allen-Bradley manufacture such an overload?
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Old 01-24-2011, 08:23 PM   #15
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Well most of them speak very little English if you catch my drift.



Does Allen-Bradley manufacture such an overload?
You bet. You will likely need to buy some sort of adaptor kit to mount it to your existing starter.

Allen Bradly also makes overload units that are Ethernet connectible. You can reset them over the Ethernet after a time delay from a PLC or even from your HMI touchscreen if you want to get real fancy. I put one in a month or so ago. I have pictures on my camera in the truck.
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Old 01-24-2011, 08:28 PM   #16
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Does Allen-Bradley manufacture such an overload?
I think this would be a bad application for those. You don't want something like a shredder to start up with no warning.
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Old 01-24-2011, 08:31 PM   #17
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I think this would be a bad application for those. You don't want something like a shredder to start up with no warning.
I think you would. It would weed out the employees not utilizing proper lockout/tagout procedures.
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Old 01-24-2011, 08:40 PM   #18
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The thing I find about the auto-reset is the trip/reset curve they use.
If the fault does not clear, the o/l trip quicker & quicker until you get a 10 sec run with a 1 minute rest.
Someone will sooner or later stick their hands in the way and zip those fingers right off.
Bad Idea at a company were safety has little value.
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Old 01-24-2011, 08:42 PM   #19
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I think you would. It would weed out the employees not utilizing proper lockout/tagout procedures.
You would definately have something to talk about at breaktime.
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Old 01-24-2011, 08:45 PM   #20
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The side benefit of the auto reset is that it takes a mechanically bound up condition, where the motor could have otherwise been saved by the overload, and cycles the motor so many times that it destroys the motor eventually too. I've seen situations where the motor was left to cycle on the self-resetting overload for weeks. Recent example was for an evaporator fan (one of 8) in a very large walk-in cooler.

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