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01-21-2011, 07:45 PM
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#1
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Senior Member
Join Date: Dec 2007
Location: PA
Posts: 610
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Arc Flash
Does a panel containing starters, both forward and reverse, for 2 75 HP motors need arc flash labeling? I believe it does but am not sure. The reason I ask is at work there are 2 such panels and the plant workers/supervisors continuously open them and leave them open because, "The blue buttons need to be reset." The blue buttons are the overloads which i still say do not trip as often as they say if ever. I close the panels when I see it but would like a very strong reason to keep them from opening them at all.
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01-21-2011, 07:54 PM
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#2
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Heavily Armed Member
Join Date: Sep 2010
Location: Fascistchusetts
Posts: 29,534
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Quote:
Originally Posted by pudge565
Does a panel containing starters, both forward and reverse, for 2 75 HP motors need arc flash labeling? I believe it does but am not sure. The reason I ask is at work there are 2 such panels and the plant workers/supervisors continuously open them and leave them open because, "The blue buttons need to be reset." The blue buttons are the overloads which i still say do not trip as often as they say if ever. I close the panels when I see it but would like a very strong reason to keep them from opening them at all.
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See 110.16 of the 2011 NEC,also 110.27
NFPA 70 E... http://www.eswpco.com/
Last edited by HARRY304E; 01-21-2011 at 08:02 PM.
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01-22-2011, 12:39 AM
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#3
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I void warranties
Join Date: Jun 2009
Location: AZ
Posts: 10,898
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I'd say you should find the reason for the OL trips and maybe consider putting on front mounted reset buttons.
just my $.02
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The best never stop learning.
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01-22-2011, 07:26 AM
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#4
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Pure Evil
Join Date: Nov 2008
Location: Presque Isle, Maine
Posts: 5,217
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Quote:
Originally Posted by pudge565
Does a panel containing starters, both forward and reverse, for 2 75 HP motors need arc flash labeling? I believe it does but am not sure. The reason I ask is at work there are 2 such panels and the plant workers/supervisors continuously open them and leave them open because, "The blue buttons need to be reset." The blue buttons are the overloads which i still say do not trip as often as they say if ever. I close the panels when I see it but would like a very strong reason to keep them from opening them at all.
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I would pose the question "would you leave the panel open if OSHA was visiting?"
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01-22-2011, 12:24 PM
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#5
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Coffee drinking member
Join Date: Sep 2010
Location: IL
Posts: 6,049
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Quote:
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Originally Posted by drsparky
I would pose the question "would you leave the panel open if OSHA was visiting?"
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Well said.
I'll use that line next time I find staff members resetting the gear.
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Teacher, my brain is full... Can I go home now?
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01-22-2011, 09:23 PM
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#6
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Senior Member
Join Date: Dec 2007
Location: PA
Posts: 610
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Quote:
Originally Posted by HARRY304E
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Thank you I will look into them. Our safety manager is suppose to be doing the calculations but is dragging his feet.
Quote:
Originally Posted by Jlarson
I'd say you should find the reason for the OL trips and maybe consider putting on front mounted reset buttons.
just my $.02
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Well I know why they trip. Because the operators have no idea how to run the machine. These two motors run a shredder for medical waste. Between the motor and the gearbox there is a clutch to prevent the motor from locking up during a jam up the clutch will kick out and throw a speed sensor fault. The problem is that the operators will continue to just reset the machine even under a jam condition and hence they trip.
Quote:
Originally Posted by drsparky
I would pose the question "would you leave the panel open if OSHA was visiting?"
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That may be a good idea as well.
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01-22-2011, 11:58 PM
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#7
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Senior Member
Join Date: Nov 2010
Location: AB CA
Posts: 1,504
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I woudn't put an arc flash warning on something that didn't have an arc flash hazard.
Give us voltage. If 120, dun worry about arc flash.
Last edited by kaboler; 01-22-2011 at 11:59 PM.
Reason: adding a line
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01-23-2011, 12:29 AM
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#8
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Senior Member
Join Date: Dec 2007
Location: PA
Posts: 610
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Quote:
Originally Posted by kaboler
I woudn't put an arc flash warning on something that didn't have an arc flash hazard.
Give us voltage. If 120, dun worry about arc flash.
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Whoops I forgot to include that in my first post. It is 480 VAC. Two 75HP motors with one each forward and reverse starters.
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01-23-2011, 12:52 AM
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#9
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Senior Member
Join Date: May 2009
Location: Depoe Bay, Oregon
Posts: 9,931
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Quote:
Originally Posted by pudge565
Well I know why they trip. Because the operators have no idea how to run the machine. These two motors run a shredder for medical waste. Between the motor and the gearbox there is a clutch to prevent the motor from locking up during a jam up the clutch will kick out and throw a speed sensor fault. The problem is that the operators will continue to just reset the machine even
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Maybe they should start docking their paychecks to cover repair costs until they start realizing what's up
__________________
- Eric
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01-23-2011, 12:57 AM
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#10
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Senior Member
Join Date: Dec 2007
Location: PA
Posts: 610
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Quote:
Originally Posted by erics37
Maybe they should start docking their paychecks to cover repair costs until they start realizing what's up 
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Depends where that money is going.
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01-23-2011, 07:23 PM
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#11
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Junior Member
Join Date: Jan 2011
Location: Cape May County
Posts: 29
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Wouldn't this come under something like "Access to authorized persons only"?
Authorized being, has had training and understands safety.
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What does this red butto
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01-23-2011, 08:19 PM
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#12
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Member
Join Date: Dec 2010
Location: SW
Posts: 73
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75 hp is a good sized starter. I think its absolutely ridiculous to leave the enclosures open. I think someone would be in big trouble if an injury occured. It doesn't sound like you have many competent co workers or management.
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01-24-2011, 09:04 AM
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#13
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Senior Member
Join Date: Jan 2011
Location: canada
Posts: 443
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some overloads have automatic reset, this may solve the problem
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01-24-2011, 08:20 PM
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#14
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Senior Member
Join Date: Dec 2007
Location: PA
Posts: 610
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Quote:
Originally Posted by Thedroid
75 hp is a good sized starter. I think its absolutely ridiculous to leave the enclosures open. I think someone would be in big trouble if an injury occured. It doesn't sound like you have many competent co workers or management.
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Well most of them speak very little English if you catch my drift.
Quote:
Originally Posted by oliquir
some overloads have automatic reset, this may solve the problem
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Does Allen-Bradley manufacture such an overload?
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01-24-2011, 08:23 PM
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#15
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Wire Ninja
Join Date: Jan 2007
Location: Beautiful Cumberland Valley, in PA
Posts: 16,794
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Quote:
Originally Posted by pudge565
Well most of them speak very little English if you catch my drift.
Does Allen-Bradley manufacture such an overload?
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You bet. You will likely need to buy some sort of adaptor kit to mount it to your existing starter.
Allen Bradly also makes overload units that are Ethernet connectible. You can reset them over the Ethernet after a time delay from a PLC or even from your HMI touchscreen if you want to get real fancy. I put one in a month or so ago. I have pictures on my camera in the truck.
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01-24-2011, 08:28 PM
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#16
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Senior Member
Join Date: Sep 2008
Location: missouri
Posts: 3,094
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Quote:
Originally Posted by pudge565
Does Allen-Bradley manufacture such an overload?
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I think this would be a bad application for those. You don't want something like a shredder to start up with no warning.
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A man that will not read has no advantage over a man that can not read.-Mark Twain
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01-24-2011, 08:31 PM
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#17
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Wire Ninja
Join Date: Jan 2007
Location: Beautiful Cumberland Valley, in PA
Posts: 16,794
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Quote:
Originally Posted by mattsilkwood
I think this would be a bad application for those. You don't want something like a shredder to start up with no warning.
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I think you would. It would weed out the employees not utilizing proper lockout/tagout procedures.
__________________
One reason not to give DIY advice:
Catch a man a fish and you can sell it to him.
Teach a man to fish and you’ve ruined a good business opportunity.
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01-24-2011, 08:40 PM
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#18
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Coffee drinking member
Join Date: Sep 2010
Location: IL
Posts: 6,049
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The thing I find about the auto-reset is the trip/reset curve they use.
If the fault does not clear, the o/l trip quicker & quicker until you get a 10 sec run with a 1 minute rest.
Someone will sooner or later stick their hands in the way and zip those fingers right off.
Bad Idea at a company were safety has little value.
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Teacher, my brain is full... Can I go home now?
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01-24-2011, 08:42 PM
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#19
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Senior Member
Join Date: Sep 2008
Location: missouri
Posts: 3,094
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Quote:
Originally Posted by MDShunk
I think you would. It would weed out the employees not utilizing proper lockout/tagout procedures. 
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You would definately have something to talk about at breaktime.
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A man that will not read has no advantage over a man that can not read.-Mark Twain
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01-24-2011, 08:45 PM
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#20
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Wire Ninja
Join Date: Jan 2007
Location: Beautiful Cumberland Valley, in PA
Posts: 16,794
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The side benefit of the auto reset is that it takes a mechanically bound up condition, where the motor could have otherwise been saved by the overload, and cycles the motor so many times that it destroys the motor eventually too.  I've seen situations where the motor was left to cycle on the self-resetting overload for weeks. Recent example was for an evaporator fan (one of 8) in a very large walk-in cooler.
__________________
One reason not to give DIY advice:
Catch a man a fish and you can sell it to him.
Teach a man to fish and you’ve ruined a good business opportunity.
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