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Old 07-15-2009, 07:42 PM   #1
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Default Solve This Service Call : Chapter 2

OK, here's another one for ya. Customer has a circuit breaker in his barn (on a farm) that won't reset. Here's the panel:





Other symptoms: Exterior HID doesn't work, and some inside lights won't work either.

So given the situation and known facts, what would your next step be?


(Let's ignore the shopping list of violations for a moment, and concentrate on getting power back on!)

Please note: I already know what the problem is. It has been located and corrected. The reason all the breakers are closed in the photo is because I HAVE FOUND THE PROBLEM.

I am not 'fishing' for a solution. This is simply an exercise to help those interested in honing their troubleshooting skills.
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Old 07-15-2009, 07:51 PM   #2
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Start at the panel check obvious stuff first. Then,start breaking some of the taps at the lights apart, try to narrow my search.
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Old 07-15-2009, 07:52 PM   #3
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First I would check input on both legs. L1 to N L2 to N, L1 to L2, L1 and L2 to ground. What do I get?
Chuck
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Old 07-15-2009, 07:58 PM   #4
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I would check all the voltages as mentioned above, including N - G, just because. THen id figure out the best place to isolate parts of the ciruit, and break it into parts. I would take a look at the outside HID and see if its in good shape, and probably check that specifically as well.

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Old 07-15-2009, 08:00 PM   #5
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Am i missing something?....Why check the voltage?...isn't it a dead short?
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Old 07-15-2009, 08:04 PM   #6
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I bet the farmer swore as soon as you got there that "the breaker must be bad" .
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Old 07-15-2009, 08:07 PM   #7
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Quote:
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?...isn't it a dead short?
Not necessarily. I just said it won't reset. But here's another hint: When it's turned on, it buzzes sporadically for 3-4 seconds, then opens.


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I bet the farmer swore as soon as you got there that "the breaker must be bad" .
Actually, he wasn't even home. He always leaves the barn open, so I just went out first thing this morning before it got hot.
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Last edited by 480sparky; 07-15-2009 at 08:11 PM. Reason: Mie komputre kant speel
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Old 07-15-2009, 08:07 PM   #8
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Am i missing something?....Why check the voltage?...isn't it a dead short?
Could be a faulty breaker. I'd check all the voltages in the panel, and see if the breaker has voltage without the circuit. Then reconnect the circuit split it in the middle somewhere and try to narrow down my search to a smaller area of the circuit.
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Old 07-15-2009, 08:08 PM   #9
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Am i missing something?....Why check the voltage?...isn't it a dead short?
I check everything - no matter what the customer tells me. That is a key part of troubleshooting the correct way.

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Old 07-15-2009, 08:09 PM   #10
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Check load from bad breaker from known good breaker?
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Old 07-15-2009, 08:38 PM   #11
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swap out breaker that won't reset with one of the known good ones to see if it resets.
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Old 07-15-2009, 08:39 PM   #12
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swap out breaker that won't reset with one of the known good ones to see if it resets.
You wouldnt just pull the wire from the breaker and see if holds first?

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Old 07-15-2009, 08:41 PM   #13
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Nope. That would make too much sense and be to easy! I like to do more work than necessary!
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Old 07-15-2009, 08:46 PM   #14
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Nope. That would make too much sense and be to easy! I like to do more work than necessary!
Ahh, you must get paid hourly as well

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Old 07-15-2009, 08:53 PM   #15
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I would seperate the load at first junction box, see if breaker holds, and see if one of the fixtures has a short.
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Old 07-15-2009, 08:58 PM   #16
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Quote:
Originally Posted by NolaTigaBait View Post
Start at the panel check obvious stuff first. Then,start breaking some of the taps at the lights apart, try to narrow my search.
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I would seperate the load at first junction box, see if breaker holds, and see if one of the fixtures has a short.

OK, so how do you determine which cable it is?

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Old 07-15-2009, 09:00 PM   #17
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Ahh, you must get paid hourly as well

~matt
Yes for my fulltime job, but not for my side jobs. I prefer to charge per the job at hand. I can make much more that way.
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Old 07-15-2009, 09:03 PM   #18
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First thing I do is stick a meter in there and see what voltages I got, just as a first principle. The next thing I do is pull the wire off the breaker and see if it holds. If it does, I put the wire back on and see if I can get an amp reading.

If it stays on for more than a second or two, it is unlikely to be a dead short. At 3 or 4 seconds, knowing it is a lighting circuit, I'd suspect a bad ballast.

Then, I'd call the plumber and tell him I found out why the drains were clogged.
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Old 07-15-2009, 09:04 PM   #19
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OK, so how do you determine which cable it is?

Disconnect hot, neutral, and ground and push wire up into pipe
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Old 07-15-2009, 09:07 PM   #20
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Disconnect hot, neutral, and ground and push wire up into pipe
Nah, too much work. Take your hot stick and find out which one isn't hot
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