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Old 10-31-2009, 12:04 PM   #1
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Default ballast keeps burning out

208v electronic ballast keeps burning out for pole light. Out of 100 three keep burning out in same location...all voltages check out, lamps are correct match for ballast and pole has been completely re-wired to make sure no wires pinched....anyone one got any ideas?????????
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Old 10-31-2009, 01:19 PM   #2
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I really should read these through more carefully.
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Old 10-31-2009, 08:50 PM   #3
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How far away from the panel are these lights? If it's too far away you could possibly be getting excessive voltage drop causing your problem.
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Old 10-31-2009, 08:55 PM   #4
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My guess is that the ballast is not securely mounted and therefore not heat sinked properly.
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Old 11-01-2009, 01:10 AM   #5
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Sounds like a classic loose neutral. Retighten all your connections till you find one that is excessively loose. there is your problem. Well not really but that seems to be the standard answer to all troubleshooting problems.

I'd personally lean on a feeder problem as it's affecting an area of lights instead of a random 3. Whip out the ol megger and find your problem.
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Old 11-01-2009, 05:28 AM   #6
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Quote:
Originally Posted by idontknow View Post
Sounds like a classic loose neutral. Retighten all your connections till you find one that is excessively loose. there is your problem. Well not really but that seems to be the standard answer to all troubleshooting problems.

I'd personally lean on a feeder problem as it's affecting an area of lights instead of a random 3. Whip out the ol megger and find your problem.
OP said the ballast is 208v, so there probably isn't a neutral on that circuit.
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Old 11-01-2009, 06:58 AM   #7
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Heat will shorten the life of the ballast. A problem I've run into is, cheap ballasts. Are they all the same type. I had Tamlite ballasts blow constantly but Keystone's ballast seam to last a lot longer. Is it the ballast or the cap that is letting go early. The cheap plastic caps pop real easy. Replace them with good quality metal caps.
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Old 11-01-2009, 07:23 AM   #8
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Quote:
Originally Posted by idontknow View Post
Sounds like a classic loose neutral. Retighten all your connections till you find one that is excessively loose. there is your problem. Well not really but that seems to be the standard answer to all troubleshooting problems.

I'd personally lean on a feeder problem as it's affecting an area of lights instead of a random 3. Whip out the ol megger and find your problem.
On a 120 VAC 2-wire circuit a loose neutral is no worse than a loose phase conductor.

On a 208 2-wire circuit (as noted) the loose neutral is not an issue.

If there was an insulation issue that MIGHT cause a ballast issue you should be tripping a CB, not sure a megger is of much use here either.

That leaves VD and heat, as noted by several posters.

If I am wrong please correct me.
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Old 11-01-2009, 08:39 AM   #9
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Have you checked the fixtures internal wiring to the socket or igniter for bends,pinches.Sometimes the wires are to close to a reflector that causes high heat. Are these 3 poles in a row?
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Old 11-01-2009, 10:33 AM   #10
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Quote:
Originally Posted by brian john View Post
On a 120 VAC 2-wire circuit a loose neutral is no worse than a loose phase conductor.

On a 208 2-wire circuit (as noted) the loose neutral is not an issue.

If there was an insulation issue that MIGHT cause a ballast issue you should be tripping a CB, not sure a megger is of much use here either.

That leaves VD and heat, as noted by several posters.

If I am wrong please correct me.
I didn't know ballasts could catch VD.
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Old 11-01-2009, 10:41 AM   #11
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Quote:
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My guess is that the ballast is not securely mounted and therefore not heat sinked properly.
I would look into this, Pete is right about proper ballast mounting being critical to heat control.
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Old 11-01-2009, 06:01 PM   #12
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Electronic ballast for a pole light????? I'm at a lost schiccy.
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Old 11-11-2009, 09:59 PM   #13
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Have you put a ohm meter on the Capacitor to test it is working correctly? Is it the right size?
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Old 11-12-2009, 05:23 AM   #14
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OP's profile says he is in Canada.

Canada does not allow 208 Volt ballasts (ever read the instructions that come with quad-tap units?).

Sooooo .... they must be committing suicide, since they are illegal ....

(Seriously), must be something to do with being electronic -- maybe some outside interference, or proximity to RF, etc.
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