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Rare to be in this field.

4K views 15 replies 11 participants last post by  Lone Crapshooter 
#1 ·
Hello everyone,

I need to increase my posts so I can post pictures, I also have a few things to say. Please indulge if you are able, I appreciate it.

How many of you are industrial electricians or high voltage electricians?

I work in a large utilities plant, I’m in a small high voltage shop. It seems like our type of electrician is less common. We deal with switchgear, relays, motors, PLCs and many more industrial applications. The highest voltage we work is 13.8KV, which I know is considered “medium voltage”. I know there is other plants out there and facilities that conduct similar work, but I rarely ever meet anyone who does what we do. Please let me know if you work in a similar capacity. I have been in the industrial side for about five years. The training has mainly consisted of on the job training. My favorite part is probably working with digital relays for motor and feeder protection.
 
#2 ·
I'm in the same boat.......done a ton of MV terminations, usually 12.5 - 35KV though some 4160 as well.

I design, install and troubleshoot a lot of controls, some of it protective relaying for MV switchgear, motors and generators.

I've connected a number of SF6 breakers, most of these were 120KV of higher. Both line voltage and controls.

Most of the MV breakers I work with are the draw-out type with vacuum bottles.

Most of my 12.5KV and higher terminations are in metal-clad switchgear and generators but some are motors as well.

The largest motor I've hooked up was 15,000 HP but it was connected to a steam turbine and used as a generator. 13.2KV. It started with reactors and once up to speed and across-the-lines, they'd pour the steam to it and it'd backfeed the grid.

These days, I mostly design and install process controls and instrumentation and build control cabinets. The plant I'm working at now has a control cabinet that's 7' tall, 20" deep and 14' long. It's presently about 2/3 full of PLCs, relays and terminal blocks.

I really enjoy this type of work!
 
#4 · (Edited)
I'm in the same boat.......done a ton of MV terminations, usually 12.5 - 35KV though some 4160 as well.

I design, install and troubleshoot a lot of controls, some of it protective relaying for MV switchgear, motors and generators.

I've connected a number of SF6 breakers, most of these were 120KV of higher. Both line voltage and controls.

Most of the MV breakers I work with are the draw-out type with vacuum bottles.

Most of my 12.5KV and higher terminations are in metal-clad switchgear and generators but some are motors as well.

The largest motor I've hooked up was 15,000 HP but it was connected to a steam turbine and used as a generator. 13.2KV. It started with reactors and once up to speed and across-the-lines, they'd pour the steam to it and it'd backfeed the grid.

These days, I mostly design and install process controls and instrumentation and build control cabinets. The plant I'm working at now has a control cabinet that's 7' tall, 20" deep and 14' long. It's presently about 2/3 full of PLCs, relays and terminal blocks.

I really enjoy this type of work!
 
#3 ·
I work at an Airport and have similar experiences. From WiFi to 34.5KV. From lifting with the 150ft Manitex crane to locating using the Radiodection locator and making "low" & "medium" volt splices to using the "Triple Nickle" and changing light bulbs in the Buildings to light fixtures out on the Taxiways/Runways. However, no formal training, (And no credit) just OJT. So what you bring as experience gets added to the shop. Here lately, more and more is contracted out. At times I've been more a Consultant than Electrician (Mainly due to lack of As-Built). The new guys are not getting the experience they need, although I try. The future for this shop will be contracted out. And, we know who it is that goes down to the Mayor's office, to lobby for more of our work. FPN; my Airport has been pieced together in a haphazard way for 85 years now. An all new Airport laid out in a logical manner, wouldn't need as much effort.
 
#7 ·
I work for a firm that does a wide variety of stuff, we test just about anything electrical LV and MV additionally we do grounding investigations and testing of grounding systems, service ATSs, Bolted Pressure Switches, PLCs, though not as much as we use to, repair and minor modifications to circuit breakers, maintain DC power systems.

Pretty much if the average electrical contractor does not do it, cannot do it or will not do it or F's it up because he did do it we work on it, service, test and/or repair.
 
#10 ·
My experience is similar to Micromind's albiet more on the generation side of things. Hydro and diesel plants, substation work. Installed a few 115 and 250KV circuit switchers. Mostly GE Multilin relaying with a smattering of Schweitzer. Done a few electronic governor upgrades on hydro as well as controls. Actually, in two plants I've done control upgrades twice spaced about 25years apart. Half a dozen 115kv SF6 installations. Although I've built and installed many PLC panels never really got into the programming end of them.

And I also have never had any formal training. I got my start and learned mostly from a guy that was much smarter than I will ever be, and he's gone now.
 
#11 ·
I work on mostly industrial/chemical, sand/gravel and utility stuff, controls, instruments, power distribution.



Now I run my own outfit working for different industrial and a lot of water and waste water customers doing their controls, instrumentation stuff and PLC work and since I grew up as learning to fab and pipe weld I do a lot of custom fab work and welding along with pump, blower and compressor work too. Like on plant rehabs we'll build and program new panels and fab new pump discharge headers, guide rails, make spools to install new flow meters.



I also have a government gig with a water district as the instrument tech and since I'm qualified I got stuck with all the pipe and structure fab too.
 
#13 ·
Highest voltage I got to worry about is 480 however my primary work revolves around controls,plc, and instrumentation. I work at a water plant, and am still an apprentice busy teaching myself as much as I can. One of the reasons I really wanted to get my license was that we were having a hard time finding contractors that have the time and have the knowledge of controls. Small town in Wyoming, well not a small town for Wyoming but tiny compared to most places, so its mostly residential guys around here who just go kinda glassy eyed when you show them an MCC. Im also an operator and a mechanic so I do welding and fab, motor rebuilds, gearbox and pump rebuilds, plumbing, etc.
 
#14 ·
Hi All
I am also HV network electrician - we also don't have formal training in this industry. I worked for Eskom (our only power generation and distribution government utility) and thy have internal training department. worked live up to 22kv and dead up to 132kv mainly switching and maintenance

but today I got own business and do mainly construction of OH lines up to 132kv and complete substation construction from platform to commissioning
we use mainly Actom/ABB/Schneider (actom is our alstom hahaha) and SCADA we use Siemens or actom

link to google maps of my first substation
https://www.google.com/maps/@-25.701219,27.2750314,359m/data=!3m1!1e3

link to google maps of the last solar plant 96mw we did the electrical assembly

JASPER PV PLANT MAPS
https://www.google.com/maps/@-28.3094396,23.3762093,195m/data=!3m1!1e3
Award winning site
https://www.ee.co.za/article/south-africas-largest-solar-project-wins-emea-award.html

more in construction these days than electrical
 
#15 ·
Hello everyone,
I have been in the industrial side for about five years. The training has mainly consisted of on the job training. My favorite part is probably working with digital relays for motor and feeder protection.
Welcome to the do anything world of industrial.You say OJT which is best BUT medium voltage should have some official training if you can get it.

I did up to 4160 volt motors, but 99% of time it was control work not MV.

Cowboy
 
#16 ·
I worked 23 years in the electrical distribution dept at the plant. Learned a lot about breakers and switchgear from 480 up to 138 KV Helped with some splicing and I was exposed to protective relays and large power transformers as well as GE generators.

LC
 
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