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Treadmill 19A draw

CEC
3.9K views 33 replies 14 participants last post by  MikeFL  
#1 ·
I do service calls at this college sometimes. The maintenance guys tell me a treadmill with a dedicated 20A cct is tripping. I check it, the nameplate says it draws 19A. It has a lead built into it with a 20A plug on it. This is odd to me. The manufacturer expects this to be plugged into a 20A receptacle even though it's drawing 95% of the cct's rating. I'm not even sure what the correct thing to do here is. If it was a hard wired motor then sure I could just up the breaker accordingly but it's just a standard receptacle inside of a gym. Any thoughts?
 
#6 ·
we had one job in a recreation center that was wet stamped at 10 gage to the first device and 12 gage thereafter (all stranded MC cable). Some were dedicated circuits and the distance from the panel was over 100 feet easily for most circuits. I have NO IDEA why they did not use a local sub panel!!!

Depending upon the calculator you use (formula and wire rating) the maximum distance to carry 19 amps of current at 125 (5% drop) volt in 90 Deg rated 12 gage is only 87 feet. If it is over that I bet your breaker blows easily. I suggest that you find the supply voltage (for calculation purposes) and then follow the wire and calculate its distance or better, use resistance to find the length. This was an engineered defect most likely.
Then again....it could be that the device is actually drawing 19 amps continuous, this means that the upgrade will be required for a different reason, the effect is the same. If the device is drawing 19.001 then it needs service or replacement (or two or three conditions could exist)
Slay 301 is most likely correct.
 
#9 ·
Treadmills are not exotic equipment, if it's any decent brand you should not need to get fancy, hardwire it, upsize the breaker, or etc. They're made to run on a cord and plug and they are not that fussy. Most of the time they're running way under their maximum loading.

Educated guesses are better than guesses. I'd measure first then I could make more educated guesses. All it takes is a line splitter, a clamp meter set (preferably with min-max-average, if it measures inrush even better) and a second meter to check voltage at the same time, also hopefully with min-max-average. If it's a 20A plug you'll probably have to make a line splitter (skin an extension cord) since the handy splitters for use with a clamp won't accept the 20A plug from the treadmill.

I suspect if you set up to monitor current and voltage and have someone (preferably over 200 pounds) get on there and run it hard for five minutes, you'll know whether it's voltage drop, a bad breaker, or an actual overcurrent.
 
#10 ·
Treadmills are not exotic equipment, if it's any decent brand you should not need to get fancy, hardwire it, upsize the breaker, or etc. They're made to run on a cord and plug and they are not that fussy. Most of the time they're running way under their maximum loading.

Educated guesses are better than guesses. I'd measure first then I could make more educated guesses. All it takes is a line splitter, a clamp meter set (preferably with min-max-average, if it measures inrush even better) and a second meter to check voltage at the same time, also hopefully with min-max-average. If it's a 20A plug you'll probably have to make a line splitter (skin an extension cord) since the handy splitters for use with a clamp won't accept the 20A plug from the treadmill.

I suspect if you set up to monitor current and voltage and have someone (preferably over 200 pounds) get on there and run it hard for five minutes, you'll know whether it's voltage drop, a bad breaker, or an actual overcurrent.
I agee with this except for hard wiring it. If this equipment done with a molded plug it was designed for 20 amps no more also you will lose your disconnecting means
 
#12 ·
I wonder if an oversized person recently started using it.
If the treadmill is rated 300 lbs and there's a 400 lb person on it, ... increased load.

And the obvious questions - what is the treadmill doing when the breaker opens? Starting, running or stopping? And is it GFCI and/ or AFCI? And how sure are you there's nothing else on this ckt?