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Bare minimum compliant circuit for an ice machine

15K views 59 replies 19 participants last post by  BBQ  
#1 ·
I'm in an argument with the refrigeration guy and he's being a stubborn jackass, so please vindicate me.

Ice-making machine. Nameplate: 208 - 230 VAC single-phase, Max OCPD: 40 amps, minimum circuit ampacity: 23.8 amps.

Installing a 40 amp breaker, what is the ABSOLUTE MINIMUM size conductor you can legally run for this circuit? The wiring method is MC cable, installed in a drop ceiling with ambient temperatures below 86 fahrenheit.

My vote is that #12 MC cable could be installed at the absolute minimum (not preferred, but NEC compliant).
 
#24 ·
No, the MCA already includes the 125% - same as on an a/c unit.

The reason a 40 amp breaker is allowed is because the compressor has overload protection which protects the #12 wire. The breaker is for short circuit or ground fault protection.


Also look at art 440.22. This allows OCPD to be 175% of the branch circuit selection current. 23.8 X 1.75= 41.65 amps so a 40 amp device is compliant.

Of course this is assuming VD is not an issue
 
#27 ·
He insisted that I needed to have #8 conductors to the machine. At first I told him, "Well not really, but I would have installed #10s if I knew what the machine was going to be." He was being a really stubborn, insistent prick about it. He almost drew me into an argument but after a minute I just took a mental step back and asked myself, "Why am I arguing with this ****** about electrical s**t?" At that point I just walked off and finished hooking up the machine.

Later I overheard him telling the customer (head maintenance guy), "Yeah the electrician thinks the #12 wires will be okay for this 40 amp unit!" And the maintenance guy said, "Yeah? Well I trust him." :thumbup:
 
#28 ·
On the subject of what happens with the current with smaller wires.

I've always been instructed that motors tend to use an "x" amount of power. So, if the voltage drops a little, the motor will pull more current in order to compensate for the VD so that it will continue to use "x" amount of power.

Assuming I have a correct understanding, with the smaller wires there will be more resistance which will lower the voltage slightly which will cause the motor to pull more current.

So, using #12 wire will cause the motor load to pull a little more current than it would if #10 wire was used.
 
#29 ·
On the subject of what happens with the current with smaller wires.

I've always been instructed that motors tend to use an "x" amount of power. So, if the voltage drops a little, the motor will pull more current in order to compensate for the VD so that it will continue to use "x" amount of power.
That is not as true as often as presented, or at the least it is incomplete. If the mechanical work done by the motor remains constant and the voltage is reduced the current will increase.

However what we have been talking about is not a situation where the work done by the motor remains constant.

During start up you have a locked rotor condition, which in many cases means the current drawn during locked rotor will be 6 to 8 times the FLA on the motor. If the voltage is reduced at this time the current will drop as well. This is exactly why reduced voltage starters can be used to limit current (and torque).

http://constructionmanuals.tpub.com/14026/css/14026_251.htm
 
#38 ·
Just because the label allows a maximum overcurrent protection of 40 amps doesn't mean you have to install that size. I've done refrigeration for years and would never install a 40 amp breaker on that size of an ice machine. The RLA of the unit probably would be in the neighborhood of 19 amps. If you use a quality breaker it has a built in allowance for the inrush current. The overload protector will protect the compressor, what will protect the conductors ?
 
#39 ·
The overload protector will protect the compressor, what will protect the conductors ?
The overload protector will also protect the conductors. If the overload kicks out then the compressor stops. The breaker is for ground fault and short circuit which a 40 will handle just fine.
 
#40 ·
On the same subject, I understand that #12s are not rated for max 20A in all situations, but lets take an air compressor. Specs say 12A no load, and 23.5A at start up (240V). There is no max fuse size or min circuit ampacity specifically stated. I would see these specs and run #12s on a 25A breaker, but would it be compliant to put these 12s on a 30A breaker?
 
#41 ·
k_buz said:
On the same subject, I understand that #12s are not rated for max 20A in all situations, but lets take an air compressor. Specs say 12A no load, and 23.5A at start up (240V). There is no max fuse size or min circuit ampacity specifically stated. I would see these specs and run #12s on a 25A breaker, but would it be compliant to put these 12s on a 30A breaker?
Not in that situation.
 
#46 ·
It doesn't surprise me that an HVAC guy doesn't understand code requirements for installing HVAC equipment.

I've had to lead more than a few HVAC guys as well as inspectors through the code for this type of equipment, as well as motors.

#12s on a 40.....that's nothing; according to the NEC, a 1 HP single phase motor operating on a 120 volt circuit can be fed with #14s and can use a 40 amp breaker.

A 1-1/2 HP motor on 120 can be fed with #12s and can have a 50 amp breaker. (Yes, they make 50 amp single pole breakers.)

As noted, the motor overload protects the conductors, the breaker provides only short circuit and ground fault protection.
 
#57 ·
if a 4o amp overcurrent device is used then #8 is minimum 75' cloumn
#14,12 and 10 are restricted to 15,20 and 30 amp overcurrent devices, higher values in tables are just for calculation purposes.
#10-30 amps max >or= 23.8 amps 240.4 (b) 30 amp ocpd
#8 40 amps max, no need to derate either conductor
#10-2 mc minimum or 8-2 mc max