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Drilling a 4ft long hole in a post.

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18K views 22 replies 13 participants last post by  ralpha494  
#1 ·
Short story is, I've been asked to drill a hole lengthwise in a Cedar 6"x6"x4' post. The hole needs to be 4ft long through the center of the post. Diameter isn't critical as long as one 12/2 MC cable can pass through it.

Any ideas or experience on drilling this hole?
I was thinking of using an 1 1/8" auger with two 18" drill bit extensions. I'd drill about 24" from each end and hope the holes meet. 1 1/8" will give me a better chance of the holes finding each other compared to 3/4". The other option is a 1 1/8" x 18" auger with one 18" extension.
 
#6 ·
I'd stay with the heavier bit, as you'll have more control with it. Can you lay the post on it's side? If you can, then level it, mark the center on each end, and start drilling. If you have someone that can monitor that your drill is going level and square (eye balling from the end) you should be good. Even using a string line ran down the long axis of the post, below it, and about 3' past it might help You should be able to drill both ends to the middle too, so long as you are square and level while drilling.
I saw it on Timber Kings where they had to drill something similar. Just remember there'll be a fair amount of torque on your bit if left to do the whole thing, so I'd be leaning to frequently pulling the bit out to clean it up.
 
#10 ·
In the old days one would drill at a 30 degree angle down the post and chisel out an area for a square patch. Do that for the length of the pole until you get far enough along to do what you need to do. There are many better options today, but just make sure and practice on some scrap first if you can.
 
#14 ·
I've drilled ten foot down thru Ohia tree trunks that were used in the interior of fancy houses as posts for balconies and beams . Jeff Johnson (deceased) was the builder. Anyway up along Ke-nui road there are a dozen of houses Jeff built using this type of post. We welded a 7/8" Greenlee ships auger into a 1/2" Galvanized Rigid conduit. On the other end we welded some stock that was just like the beveled dumb end of a ships auger bit. That became our Ohia tree bit. We would drill it down to the chuck. Then use another bit to drill out a spot to fit a switch box into. The cables were already coming thru the top beams by the time we stood up the posts. We fished the cables into the posts as we stood em up and then Jeff nailed em off. End of story.


And now to piss off Sabrina: Jeff Johnson's nephew is the singer songwriter Jack Johnson. End of story.
 
#15 ·
We drilled two posts and it worked out well. I screwed long 2x4's to the post as guides, one for horizontal, one for vertical. It took about an hour on each post because the cedar was wet and stringy. We spent more time cleaning out the saw dust than we did drilling, but it worked out.
Thanks for everyone's advice.
 
#22 ·
I'm glad it isn't just me. I had one go sideways on me and make a mess, I was just glad it didn't go sideways the other way and go through an outside wall. I decided to only use them as a last resort, haven't used on in quite a while.