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Trenching through coral rock

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11K views 35 replies 14 participants last post by  macmikeman  
#1 ·
We have a small project where we need to run conduit under a private street.
The conditions are not very good. The asphalt has very little lime rock and under that is coral rock.
I asked Sunbelt what they had, or if they had a rock saw. They have a ride on trencher like a Ditch Witch R100 but it’s located in Texas
151541
 
#6 ·
How come every single job you guys do is a one-of-a-kind absolute crap show? Thats seriously impressive.

I'd think that sooner or later you would have a job where it wasn't 2ft from the edge of the pool or digging a ditch across the lava crust on Mars.
I really feel like Captain Quinn from the movie Jaws. Everyone turns down the job and they end up with us and have to pay the price. Lol
 
#5 ·
No coral rock, but we have caliche over here.

Sometimes they use a jackhammer attachment on an excavator depending on how far they are going, other times they use a wheel trencher like you have posted for longer runs.

You can't be the only contractor in your area dealing with the stuff, is there an excavation contractor you can sub, that'll have the equipment to handle it?
 
#8 ·
When I lived in central Oregon, I'm pretty sure that the lava rock around there went all the way to China..........

I would often use the DuPont Bro's. Excavation Company...........dynamite........

I don't know how this would work in coral but in lava, a good-size dozer with a single ripper tooth on the back would cut a trench about 3" wide and a couple of inches deep with each pass.
 
#11 ·
I would attempt it with a backhoe (CAT 426?) with a narrow bucket with rock teeth and have a quickie saw with a diamond blade to cut the edges (only after I could not find an excavation contractor to do it).
 
#33 ·
We ended up with a backhoe and a 12" regular bucket.
We scratched our way through it.
The good news is we have some nice fill for our slab base.
:cool:

Thanks for sharing this. Curious, were rock teeth available or did you decide to just not worry about it?
 
#20 ·
I reached out to our underground bore sub. They flat out refused any job with coral rock. He did say if we had success with a certain type of machine, they would send us all of the work we could handle.
that rock cutting wheel machine I saw on EBay was $14,000. Sunbelt rents theirs for $1,000 per day. It might be better to just buy it if the job was any decent size.
 
#17 ·
My Sunbelt rep said they just put a rock chain on a trencher and that seems to work.
the coral rock isn’t as hard as boulders but, I remember working with my dad as a teenager, they had a job at a state park in Everglades National Park. They had the same kind of rock there. The great trophy on that job was a pick that has the end curled like something out of the Nightmare before Christmas logo.
 
#26 · (Edited)
How come everyone is trenching? A directional boring machine is easy and cheap.

Well so much for not reading the entire thread.


You might want to call Vermeer and Ditch Witch for advice.
 
#36 ·
The equivalent of the Caterpillar D-9 will do it in short order. Now there is all these other foreign machines that use different model numbers than Caterpillar , but any good ground man knows what is what when somebody say's D-9.
It's how to cut a service trench thru solid lava flows in Kona and Maui.